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Examples of spooling machines

Alpha Converting Equipment Ltd.

16 Edison Road, Bedford MK41 0HU United Kingdom. Phone +44 (0)1234 607 005.

Non-Stop Spooling Machines

ALPHASPOOL non-stop spooler

Alpha's spooling machines integrate with a wide range of tape and filament production lines. Non stop operation is normally achieved with integrated accumulators providing time for the operator to load new sores or spools. For high speed lines twin spoolers with automatic cut off can be supplied so that the tape only needs to be transferred from the finished spool to the new core before restarting.

ALPHASPOOL non-stop spooler illustrating tape production

Non stop spoolers offer all the flexibility of ALPHASPOOL spoolers with configuration to suit tapes and filaments. Each spooler efficiently winds bobbins of films, tapes or filaments to level wound spools with a precise computer controlled traversing mechanism and sensitive tension control.

ALPHASPOOL spooler showing cantilevered rewind shafts

The cantilevered rewind shafts provide quick roll change whilst the servo control systems ensure precise spooling. All Alpha spoolers are of heavy duty construction for long life.

Typical Specifications
ALPHASPOOL Non-Stop
Tape width0.5 to 50 mm0.02 to 2 inches
Tape thickness10µm to 10 mm0.4 mils to 0.5 inches
Filament diameter10µm to 5 mm3 mils to 0.2 inches
Unwind Roll diameter450 to 1000 mm18 to 40 inches
Unwind Core diameter76 or 152 mm3 or 6 inches
Spool diameterTo 1000 mmTo 40 inches
Spool width100 to 500 mm4 to 20 inches
Speed400 m/min1,200 ft/min
Typical Materials
Monofilaments (PP, PE,PES,PA)MedicalFoam tapes
Technical high performance fibresTubeSausage casing
Carbon fibre (carbon fiber)Yarns (coated, twisted)Brass

Standard Features

  • Precise spooling tension with closed loop control
  • Precise tape lay down with computerised traversing
  • Integration with production line
  • Multiple tension zones
  • Multi roll accumulator
  • Touch screen control with recipe system
  • Quality engineered and manufactured in UK.

Optional

  • Choice of rewind shafts for cores or spools
  • Quick change rewind shafts
  • Guide wheels
  • Guide fingers
  • Filament winding
  • Powered roll ejection
  • Low tack roll coverings for exposed adhesives

Options

  • Multiple tension zones
  • Food grade
  • Clean room installation
Phone +44 (0)1234 607 005 or Email sales@alpha-converting.co.uk